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How To
Home›How To›How to Replace a Zippo Wick: 13 Steps

How to Replace a Zippo Wick: 13 Steps

By Matthew Lynch
April 9, 2024
0
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Introduction:

Zippo lighters are known for their reliability and longevity. However, with continuous use, the wick in your Zippo may need replacing. Thankfully, this process is quick and easy. Follow these 13 simple steps to replace a Zippo wick and keep your lighter functioning properly.

1. Gather your materials.

Before starting, you will need the following:

– Your Zippo lighter

– A new Zippo wick

– Needle-nose pliers

– A folding paperclip or tweezers

– An empty and clean work surface

2. Dismantle the lighter.

Remove the insert from the outer casing by gently pulling it out.

3. Drain any excess fuel.

If there’s any remaining fuel in the insert, allow it to evaporate or drain into a well-ventilated container.

4. Remove the flint spring.

Unscrew the flint spring on the bottom of the insert using needle-nose pliers. Be careful; the flint may pop out when removed.

5. Set aside flint and spring.

After removing them, set the flint and spring aside for later reassembly.

6. Remove the damaged wick.

Use pliers or tweezers to pull out the old wick carefully. Dispose of it properly.

7. Thread the new wick.

Feed one end of the new wick through the chimney hole on top of your Zippo insert. Use a paperclip or tweezers to guide it through, ensuring it is straight.

8. Position wick vertically.

Ensure that only a small portion of the wick protrudes from the chimney hole when adjusting its position inside the chimney.

9. Reinstall cotton balls.

Gently push cotton balls back into place while weaving in your new wick in a zig-zag pattern within these cotton balls to distribute fuel evenly.

10. Trim the wick.

Position the new wick flush with the top of the chimney hole and trim any excess material.

11. Reassemble the lighter.

Place the flint back into its compartment, followed by the spring. Screw the flint spring back in place using needle-nose pliers.

12. Reconnect insert and case.

Slide your Zippo insert into its outer casing, ensuring everything is properly aligned.

13. Test your lighter.

Fill your Zippo with lighter fluid, wait a few moments for it to absorb, and then test to see if it lights correctly. Your Zippo should now be as good as new!

Conclusion:

Replacing a Zippo wick is an easy process that can be accomplished in just 13 steps. By following these guidelines, you can ensure that your trusty Zippo lighter continues to serve you well for years to come.

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Matthew Lynch

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