How to Use a Plunge Router: 12 Steps

A plunge router is a versatile power tool that can help you create professional-quality woodworking projects. With the ability to adjust cutting depth easily and quickly, it is perfect for tasks like creating precise grooves, dados, and inlays. If you are new to using a plunge router, follow these 12 steps to get started.
1. Safety first: Before you start working with your plunge router, make sure you wear appropriate safety gear, including safety glasses, hearing protection, and a dust mask.
2. Choose the right router bit: Select a suitable router bit based on the type of cut you want to make. Ensure that the bit is sharp and clean before use.
3. Install the bit: Unplug the router and loosen the collet with a wrench. Insert the bit into the collet and tighten it securely, leaving about 1/8-inch of the shank exposed above the collet.
4. Set up your workpiece: Secure your workpiece on your workbench using clamps or other holding devices to prevent it from moving while routing.
5. Measure and mark: Using a measuring tape and pencil, measure and mark where you want to make your cuts on the workpiece.
6. Adjust depth of cut: Unlock the depth-stop rod on your plunge router, set its base flat on your workpiece surface, push down until it reaches your desired depth, then lock the rod in place using its locking mechanism.
7. Configure speed settings: Based on your router bit and material being cut, adjust the speed settings accordingly. Check your router’s user manual if you’re unsure which speed setting is best for your particular application.
8. Power up and practice: Plug in your plunge router, switch it on, and do some test cuts on scrap material to familiarize yourself with its operation before working on your actual project.
9. Align router to workpiece: Position the router so that its base is flush against your workpiece, with the cutting edge of the bit lined up with your marked cut line.
10. Engage the plunge mechanism: Firmly grasp the router handles, and with the motor running, press down on the plunge handles to engage the mechanism and perform your cut.
11. Move the router along your marked line: While maintaining pressure on the plunge handles, move the router smoothly and steadily along your marked line, ensuring consistent speed and even pressure throughout the cut.
12. Finish up: Turn off the router and wait for it to come to a complete stop before carefully lifting it away from the workpiece. Sand any rough edges, clean up any debris, and admire your handiwork!
By following these 12 steps, you can confidently use a plunge router for a variety of woodworking projects. Remember to always prioritize safety and refer to your tool’s user manual for specific instructions and precautions when using a plunge router.