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How To
Home›How To›How to Add a Subpanel

How to Add a Subpanel

By Matthew Lynch
March 22, 2024
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Power demands in today’s modern homes continue to grow. From high-powered kitchen appliances to charging electric vehicles, we need more electrical capacity than ever before. To meet this demand, homeowners are looking into adding a subpanel – a smaller power distribution center connected to the main electrical panel that splits up voltage and circuits for different areas of your home.
In this article, we will provide an easy-to-follow guide on how to add a subpanel to your home’s electrical system.

1. Assess Your Needs: Begin by determining what additional electrical requirements you have. Identify the devices or locations in your home that demand more power and note their specific amp requirements.

2. Choose the Right Subpanel: Once you’ve established your needs, select a subpanel with sufficient capacity to accommodate future expansion. The subpanel should have ample slots for all required circuit breakers and allowance for growth.

3. Gather Essential Tools & Materials: To perform this installation, you’ll need the following tools – drill and drill bits, wire stripper, wire cutter, screwdrivers, hammer, measuring tape, level, and labels. You will also need materials like the subpanel itself, circuit breakers matching your needs, cables appropriate for your amperage load (such as NM-B or THHN), a grounding bar kit, conduit (if required), and junction box.

4. Turn Off Main Power: Before starting any electrical work in your home, always turn off the main power at the main electrical panel for safety reasons.

5. Mount the Subpanel: Choose an appropriate location for your subpanel – it should be easily accessible and not too far from the main panel to minimize cable runs. Install the panel using proper mounting hardware according to manufacturer’s instructions. Check that it’s level before securing it onto the wall.

6. Run Cables between Panels: Route cables from the main panel to the subpanel. For indoor installations, NM-B (non-metallic sheathed cable) is most commonly used. If your installation requires running cables outdoors or in a conduit, use THHN insulated wires. Be sure to follow your local building codes regarding cable type and installation requirements.

7. Install Breaker & Cables in Main Panel: At the main panel, install a double-pole breaker to provide power to the subpanel. Connect the circuit’s hot wires (usually black and red) to this breaker. Connect the neutral wire (usually white) to the neutral bar and the ground wire (usually green or bare) to the grounding bar in the main panel.

8. Install Breakers & Cables in Subpanel: In your new subpanel, start by installing a separate ground bar kit. Connect individual circuits to their respective breakers, ensuring proper wire colors match corresponding terminals (hot wires to hot terminals, neutral wires to neutral bar, and ground wires to ground bar). Attach all breakers securely in place.

9. Test Your Work: After double-checking connections and tightening screws, turn on the main power. Then turn on each subpanel circuit breaker one at a time, testing outlets and devices connected for proper functionality.

10. Label & Final Inspection: Label all the circuits on both the main panel and subpanel for easy identification in the future. Have a licensed electrician inspect your work to ensure everything is up to code.

By following these steps, you can successfully add a subpanel and significantly upgrade your home’s electrical capacity for current and future needs. Always prioritize safety when working with electricity and involve a licensed electrician where necessary – doing so will provide peace of mind and help avoid potential issues down the road.

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